Forrestfield-Airport Link project continues to move forward
- Rectification options identified for damaged Dundas Road and cross passage
- Project timeline revised, first trains on the line expected in second half of 2021
- Half of tunnelling completed and progress continues at all construction sites
The Forrestfield-Airport Link is continuing to move forward, with significant progress made on the project and rectification measures identified for a damaged 26 metre section of one tunnel.
While the project budget remains unchanged, the timeline has been revised and the first trains are now expected to run on the line in the second half of 2021.
When the contract was awarded in 2016 by the previous Liberal National Government, construction was slated to be completed in late 2020.
Transport Minister Rita Saffioti announced the potential fixes for the Dundas Road cross passage during an extensive project update today.
On September 22, a leak developed in the tunnel-to-tunnel cross passage 200 metres north of the Forrestfield Station site. This led to movement in 16 concrete rings and damage to a 26 metre section of one tunnel, and a sinkhole alongside Dundas Road.
Investigations have indicated a number of potential causes, including construction defects in the grout block or failure of the join between the tunnel lining and grout. Tunnelling through the grout block and/or vibration from excavation of the cross passage may also have contributed.
New measures will be put in place for the construction of future cross passages to reduce the risk of a similar event occurring. The construction of the next cross passage is due to start in January.
The 26 metre damaged section of Tunnel 1 has been stabilised and made safe with solid temporary supports. Cement grouting has sealed the leaks and the voids created by ring movement.
Options for a permanent repair include fixing the damage from inside the tunnel or rebuilding the impacted section of tunnel by removing the old rings and casting the new tunnel lining in-situ - either from the surface down, or from within the tunnel. Either solution will be required to achieve the tunnel life of 120 years.
Stabilisation of the ground around Dundas Road is also ongoing, with two traffic lanes to be opened later this month while compaction works continue.
The State Government has repeatedly stressed the importance of safety on the worksite. Safety measures that have been introduced over the last four months include increasing the number of safety compliance officers from two to five, while the contractor has appointed a superintendent of tunnel operations to provide greater oversight and focus on safety.
The Public Transport Authority has conducted 658 safety walks, 430 safety compliance inspections and 72 targeted process inspections during 2018.
A rolling roster of safety staff also monitor site safety for both day and night shifts. Meanwhile, WorkSafe has inspected the site 35 times, and unions close to 300 times.
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